{"id":39708,"date":"2023-09-11T14:57:17","date_gmt":"2023-09-11T13:57:17","guid":{"rendered":"https:\/\/lcm-content.web-email.at\/project\/virtual-commissioning-of-a-charging-device\/"},"modified":"2024-08-28T08:23:37","modified_gmt":"2024-08-28T07:23:37","slug":"virtual-commissioning-of-a-charging-device","status":"publish","type":"project","link":"https:\/\/lcm-content.web-email.at\/en\/project\/virtual-commissioning-of-a-charging-device\/","title":{"rendered":"Virtual Commissioning of a Charging Device"},"content":{"rendered":"<div class=\"gdpr-ifbc-wrap\"><p>[et_pb_section fb_built=\u201d1\u2033 _builder_version=\u201d4.7.7\u2033 _module_preset=\u201ddefault\u201d locked=\u201doff\u201d global_colors_info=\u201d{}\u201d][et_pb_row column_structure=\u201d1_5,3_5,1_5\u2033 _builder_version=\u201d4.7.7\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d][et_pb_column type=\u201d1_5\u2033 _builder_version=\u201d4.7.7\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d][\/et_pb_column][et_pb_column type=\u201d3_5\u2033 _builder_version=\u201d4.7.7\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d][et_pb_text admin_label=\u201dTitel:\u201d _builder_version=\u201d4.10.4\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d]<\/p>\n<h1>Virtual Commissioning\u00ad of a Charging Device<\/h1>\n<p>[\/et_pb_text][et_pb_image src=\u201dhttps:\/\/lcm-content.web-email.at\/wp-content\/uploads\/2021\/10\/Website_Titelbild.png\u201d title_text=\u201dWebsite_Titelbild\u201d admin_label=\u201dTitel-Bild\u201d _builder_version=\u201d4.10.4\u2033 _module_preset=\u201ddefault\u201d width=\u201d70%\u201d max_width=\u201d70%\u201d global_colors_info=\u201d{}\u201d][\/et_pb_image][et_pb_text admin_label=\u201dText 1\u2033 _builder_version=\u201d4.10.4\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d]<\/p>\n<p>Virtual commissioning (VC) enables automation solutions to be tested in advance using a virtual image of the plant. Even if the plant is only under construction and therefore not yet available to the automation engineer, the implementation of the control software can be tested completely risk-free at a very early stage. Activities can thus be parallelized, which shortens development time and increases quality. But also delays on the construction site or in the procurement of required components can be cushioned by virtual commissioning.<\/p>\n<p><b>Virtual Commissioning of a Charging Device<\/b><\/p>\n<p>In a project with the company Ebner Industrieofenbau, the newly developed fully automated charging system of the bell annealer <a href=\"https:\/\/www.ebner.cc\/en\/bell-annealer-hiconsaber-en\" target=\"_blank\" rel=\"noopener\">HICONSABER<\/a> with LCM was virtually put into operation.<br>\nThe iPhysics software from Machineering was used for this purpose. The coupling with common CAD tools allows the transfer of the plant geometry into the VC tool iPhysics at the push of a button and enables adjustments to be made without additional effort.<\/p>\n<p>[\/et_pb_text][et_pb_image src=\u201dhttps:\/\/lcm-content.web-email.at\/wp-content\/uploads\/2021\/10\/Bild_VIBN_1.png\u201d title_text=\u201dBild_VIBN_1\u2033 align=\u201dcenter\u201d admin_label=\u201dBild: \u00dcbernahme CAD-Daten in VIBN-Tool\u201d _builder_version=\u201d4.10.4\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d][\/et_pb_image][et_pb_text admin_label=\u201dErkl\u00e4rung\u201d _builder_version=\u201d4.10.4\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d]<\/p>\n<p>\n<b>Figure:<\/b> Transfer of the CAD data into the VC-tool.\n<\/p>\n\n<p>\nAfter the kinematics of the individual axes and coupling arms of the charging device and the configuration of the laser distance sensors used in the virtual image, the first sequence simulations of the hood transport could be carried out quickly. The correct alignment of the sensors, axes and coupling arms could thus be checked in any configuration and when moving different hoods.<\/p>\n<p><b>Coupling with the control<\/b><\/p>\n<p>For communication with the controller, the required signals were prepared in iPhysics in the appropriate form and corresponding behavior models for the drives were embedded. Behavior models can either be selected from the available drive library or, as carried out by LCM in this project, implemented by the user to implement special functions.<\/p>\n<p>The tool iPhysics provides the coupling with the VC controller compatible with all common controller manufacturers. The coupling was carried out with PLCSim Advanced from Siemens for this charging device. After the control code was loaded from the TIA Portal projecting environment to the PLCSim soft PLC and the virtual operator panel was started, the plant could be controlled with the same HMI operator view that was later used in reality.\n<\/p>\n<p>[\/et_pb_text][et_pb_image src=\u201dhttps:\/\/lcm-content.web-email.at\/wp-content\/uploads\/2021\/10\/VIBN_Chargiereinrichtung_Website_Bild_2.png\u201d title_text=\u201dVIBN_Chargiereinrichtung_Website_Bild_2\u2033 admin_label=\u201dBild: PLCSim Advanced\u201d _builder_version=\u201d4.10.4\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d][\/et_pb_image][et_pb_text admin_label=\u201dSteuerung des virtuellen Abbildes\u201d _builder_version=\u201d4.10.4\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d]<\/p>\n<p>\n<b>Figure:<\/b> Soft PLC PLCSim Advanced, virtual operator panel, virtual image of the charging device in the VC-tool.\n<\/p>\n\n<p>\nThe control of the virtual image of the plant was thus carried out with the control code that was also implemented on the real plant. Dependencies in the step chains, the interaction of different sensors, and the switching between different operating modes could hence be checked in detail in advance without having to rely on the availability of the real plant.\n<\/p>\n<p>[\/et_pb_text][et_pb_image src=\u201dhttps:\/\/lcm-content.web-email.at\/wp-content\/uploads\/2021\/10\/Bild_VIBN_3_Detailbetrachtungen.png\u201d title_text=\u201dBild_VIBN_3_Detailbetrachtungen\u201d admin_label=\u201dBild: Detailbetrachtungen\u201d _builder_version=\u201d4.10.4\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d][\/et_pb_image][et_pb_text admin_label=\u201dNutzen\u201d _builder_version=\u201d4.10.4\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d]<\/p>\n<p><b>Figure:<\/b> Detailed considerations of individual situations.<\/p>\n\n<p><b>Benefits of Virtual Commissioning<\/b><\/p>\n<p>The benefit of the virtual commissioning carried out with LCM was clearly evident in this project: a reduction of development time and costs. In the meantime, the bell annealer system HICONSABER from Ebner Industrieofenbau is running to the customer\u2019s complete satisfaction. However, this is not the end of the use of the digital twin set up in this project. In subsequent projects, adaptations and extensions in design and software can be checked quickly and without risk, and plant operators can be trained.<\/p>\n<p><iframe loading=\"lazy\" width=\"853\" height=\"480\" src=\"https:\/\/lcm-content.web-email.at\/wp-admin\/admin-ajax.php?action=gdpr_iframe_blocker&amp;src=https:\/\/www.youtube.com\/embed\/rCF-7HeHfgc\" title=\"YouTube video player\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen data-gdpr-iframesrc=\"https:\/\/www.youtube.com\/embed\/rCF-7HeHfgc\"><\/iframe><\/p>\n<p>For more information about virtual commissioning contact us directly.\n<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=\u201d1_5\u2033 _builder_version=\u201d4.7.7\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=\u201d1\u2033 admin_label=\u201dCONTACT\u201d module_id=\u201dContact\u201d _builder_version=\u201d4.10.4\u2033 background_color=\u201d#95989a\u201d inner_width_tablet=\u201d50px\u201d inner_max_width_tablet=\u201d100px\u201d inner_max_width_phone=\u201d50px\u201d z_index_tablet=\u201d500\u2033 box_shadow_horizontal_tablet=\u201d0px\u201d box_shadow_vertical_tablet=\u201d0px\u201d box_shadow_blur_tablet=\u201d40px\u201d box_shadow_spread_tablet=\u201d0px\u201d locked=\u201doff\u201d global_colors_info=\u201d{}\u201d][et_pb_row _builder_version=\u201d4.10.4\u2033 _module_preset=\u201ddefault\u201d locked=\u201doff\u201d global_colors_info=\u201d{}\u201d][et_pb_column type=\u201d4_4\u2033 _builder_version=\u201d4.10.4\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d][et_pb_text admin_label=\u201dYour Contact Person\u201d _builder_version=\u201d4.10.4\u2033 _module_preset=\u201ddefault\u201d global_colors_info=\u201d{}\u201d]<\/p>\n<h2>Your Contact Person<\/h2>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=\u201d1_3,2_3\u2033 _builder_version=\u201d3.25\u2033 background_size=\u201dinitial\u201d background_position=\u201dtop_left\u201d background_repeat=\u201drepeat\u201d global_colors_info=\u201d{}\u201d][et_pb_column type=\u201d1_3\u2033 _builder_version=\u201d3.0.47\u2033 custom_padding=\u201d|||\u201d global_colors_info=\u201d{}\u201d custom_padding__hover=\u201d|||\u201d][et_pb_image src=\u201dhttps:\/\/lcm-content.web-email.at\/wp-content\/uploads\/2024\/02\/Markus-Schoergenhumer_SCP-scaled.jpg\u201d title_text=\u201dMarkus Sch\u00f6rgenhumer_SCP\u201d align_tablet=\u201dcenter\u201d align_phone=\u201d\u201d align_last_edited=\u201don|desktop\u201d admin_label=\u201dBild (Sch\u00f6rgenhumer)\u201d _builder_version=\u201d4.10.4\u2033 z_index_tablet=\u201d500\u2033 box_shadow_horizontal_tablet=\u201d0px\u201d box_shadow_vertical_tablet=\u201d0px\u201d box_shadow_blur_tablet=\u201d40px\u201d 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Even if the plant is only under [&hellip;]<\/p>\n","protected":false},"author":23,"featured_media":27556,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"project_category":[317,385,315,307],"project_tag":[],"class_list":["post-39708","project","type-project","status-publish","has-post-thumbnail","hentry","project_category-control-engineering-virtual-comissioning","project_category-robotik-en","project_category-vibrations-piezotechnology","project_category-virtual-development"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Virtual Commissioning of a Charging Device - LCM<\/title>\n<meta name=\"robots\" content=\"noindex, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Virtual Commissioning of a Charging Device - LCM\" \/>\n<meta property=\"og:description\" content=\"Virtual Commissioning&shy; of a Charging DeviceVirtual commissioning (VC) enables automation solutions to be tested in advance using a virtual image of the plant. 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